ERP11

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Jewelry Manufacturing

ERP for Jewelry Industry

In ERP11, our Jewelry Manufacturing Module stands out as a uniquely comprehensive solution that covers every intricate aspect of the jewelry making process. Unlike conventional manufacturing modules, ERP11 offers unparalleled depth and versatility, ensuring meticulous oversight and optimization at every stage of jewelry production. From the initial design concept to raw material procurement, intricate crafting processes, quality control measures, and final product assembly, our ERP solution provides seamless integration and meticulous tracking of each step. With ERP11, jewelry manufacturers benefit from a holistic approach that ensures the highest standards of craftsmanship, efficiency, and quality assurance throughout the entire manufacturing process. Whether it’s creating intricate designs, sourcing the finest materials, or ensuring precision in production, our Jewelry Manufacturing Module empowers businesses to elevate their manufacturing capabilities and excel in the competitive jewelry market.

Design Management : Capture and manage jewelry design specifications, including CAD drawings, sketches, and digital models.
Facilitate collaboration between designers and manufacturers to refine designs and ensure feasibility.
Bill of Materials (BOM) Management : Create and maintain detailed bill of materials for each jewelry design, specifying components, materials, and quantities required.
Dynamically link BOMs to design specifications to ensure accurate material planning and procurement.
Work Order Management : Generate work orders for each stage of jewelry production, detailing tasks, deadlines, and resource requirements.
Monitor work order progress, track labor hours, and manage production schedules to ensure timely completion.
Manufacturing Process Coverage: Covers all stages of jewelry making process, including casting, sprue-rubbing, filing/grinding, assembly, pre-polishing, stone diamond setting, polishing, and rhodium plating.
Implement quality checking after each and every process to ensure adherence to quality standards.
Quality Control : Implement quality control measures, including inspections, testing, and certification, to ensure compliance with industry standards and customer requirements.
Record quality control data and inspection results to track and analyze production quality metrics.
User can Define Complete Quality Check List of each and every Process.

Process Automation : In the Jewelry Production Module, our system employs a sophisticated hierarchy of controllers, each dedicated to overseeing specific aspects of the production process. These controllers include the Production Controller, responsible for the overarching management of production activities; the Process Controller, tasked with managing individual processes; the Quality Controller, ensuring adherence to quality standards; the Stone Controller, overseeing stones and diamonds; and the Metal Controller, managing metals. This meticulously designed structure ensures efficient coordination and supervision across all facets of jewelry production, optimizing workflow and enhancing overall productivity.

Automate repetitive manufacturing tasks and workflows to improve efficiency and reduce manual errors.
Utilize workflow automation features to streamline approvals, notifications, and task assignments within the manufacturing process.

Metal Dust Collection : ERP11 facilitates the systematic collection of metal dust generated during various stages of jewelry manufacturing, such as casting, filing, grinding, and polishing.

Through integrated sensors and monitoring devices, the ERP system identifies areas where metal dust accumulates and initiates automated collection processes.
Dedicated collection points and systems, such as vacuum extraction units or dust collectors, efficiently capture metal dust particles from workstations and machinery, preventing dispersion into the surrounding environment.

Dust Refinement: Once metal dust is collected, ERP initiates the refinement process to extract valuable metals and materials from the collected dust.

Supervisor and Worker Transaction Tracking: ERP captures all issue and receipt transactions initiated by supervisors and workers throughout the production process.

Every transaction, whether it involves issuing raw materials, receiving finished products, or transferring work-in-progress items, is logged and timestamped for accurate record-keeping.
Performance Evaluation: Through continuous monitoring of transactional data, Simbha ERP evaluates worker performance based on predefined metrics and benchmarks.
With Simbha ERP AI capabilities, supervisors can identify patterns, trends, and areas for improvement.

Metal Wastage Tracking: ERP11 provides comprehensive tracking of metal usage and wastage throughout the production process.

By recording material consumption, scrap generation, and rework activities, the system accurately quantifies metal wastage at each stage of production.
Real-time monitoring and reporting functionalities enable supervisors to identify sources of wastage, implement corrective actions, and optimize processes to minimize material losses.

Transparency and Accountability : ERP11 promotes transparency and accountability by maintaining a detailed audit trail of all supervisor and worker transactions, fostering trust and reliability in production operations.

Production Costing and Analysis : Calculate production costs for each jewelry item, including materials, labor, overhead, and other expenses.
Analyze production costs, margins, and profitability at the individual item, design, or production batch level.
Traceability and Compliance : Ensure traceability of materials and components used in jewelry production, including sourcing information, origin certificates, and compliance documentation.
Maintain compliance with regulatory requirements, such as conflict-free sourcing regulations and gemstone certification standards.
Reporting and Analytics : Generate reports and analytics on key performance indicators (KPIs) such as production efficiency, yield rates, inventory turnover, and labor productivity.
Gain insights into manufacturing performance, identify bottlenecks, and make data-driven decisions to optimize manufacturing processes.
Integration with Other Modules : Seamlessly integrate with other ERP modules, such as Inventory Management, Sales Order Management, and Financial Management, to ensure data consistency and process efficiency across the organization.
Enable cross-functional collaboration and information sharing between departments involved in jewelry manufacturing, such as design, production, procurement, and sales.

By incorporating these features, ERP’s Jewelry Manufacturing Module provides comprehensive coverage of the entire jewelry making process, from design to production to quality control, enabling jewelry manufacturers to streamline operations, ensure product quality, and achieve greater efficiency and success.

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